Designed for Superior Performance
At Econis Labs, we specialize in designing products for the energy sector that are built to last—even in the most extreme environmental conditions. Our expertise allows us to engineer solutions specifically for 20-year lifecycles, ensuring reliable operation in environments that range from high humidity and underwater exposure to severe temperature extremes. Our products are designed to withstand conditions such as being submerged for up to six months of the year, enduring temperatures from -20°C to +95°C, and facing direct sun exposure and radiation.
Our approach to design is holistic, incorporating not only the electronics but also the mechanical and environmental considerations necessary for longevity in the field. We focus on creating robust products that can operate reliably underground or in harsh environments, where traditional solutions would fail.
By integrating Design for Excellence (DfX) principles, we work alongside your team to review every aspect of product design, ensuring durability, reliability, and performance. From electrical and mechanical design to thermal and chemical analysis, our engineers make sure each product is ready to face the challenges of real-world deployment in the energy sector.
Our advanced testing methods, including Finite Element Analysis (FEA), allow us to predict and address potential weaknesses, ensuring that your products meet the highest standards for performance and reliability before they even reach the field. Whether your product will be subjected to high humidity, submersion, or temperature fluctuations, we design it to not only survive but thrive in these demanding conditions.
Integrated Product Design for Optimal Deployment
In many companies, Product Management, R&D, and Manufacturing are siloed departments, each operating independently. However, for products in the energy sector, this separation often leads to suboptimal results, especially when it comes to real-world deployment. At Econis Labs, we bridge these gaps by aligning product management, research and development, and manufacturing into a cohesive, integrated approach that ensures your product is optimized from design through to production.
Our Design for Manufacturing (DfM) process guarantees that your product is not only functional but also highly manufacturable at scale. By integrating DfM principles early in the design phase, we help you avoid costly design flaws, reduce time-to-market, and ensure that your product can be reliably produced with fewer parts, lower costs, and higher scalability.
With our vertically integrated model, the design process is tailored to meet the exact requirements of energy sector deployments. Whether your product needs to operate in harsh underground environments or withstand extreme temperatures, every stage—from the PCB design to the mechanical subassemblies—is carefully coordinated for seamless integration and high reliability. By keeping R&D and manufacturing under one roof, we eliminate the inefficiencies caused by a fragmented approach, ensuring a superior final product that performs optimally in the field.
Design for Testing (DfT)
Ensuring that your product stands up to real-world elements is crucial before scaling to full production. At Econis Labs, our Design for Testing (DfT) process helps protect your hardware from defects by simulating the harshest conditions your product will face throughout its lifecycle.
We subject all our products to 1000 or 2000 hours of accelerated testing in our state-of-the-art internal lab, equipped with vacuum detonation chambers, rapid cryogenic chambers, saltwater or chemically-loaded solutions, UV exposure, vibration, and drop testing equipment. This rigorous testing ensures your product can withstand the extreme conditions typical of energy sector deployments.
Through close collaboration with our customers, we design customized testing protocols that simulate a 20-year lifespan in the field. Our engineers even develop tailored software to recreate specific environmental and operational conditions, ensuring your product’s long-term reliability and performance. By integrating Design for Reliability (DfR) and using Finite Element Analysis (FEA), we anticipate how performance will vary over time, allowing us to fine-tune designs for maximum durability.
